Exterior Thermal Envelope Repair
Project Details: The goal of this project was to eliminate the condensation issues our client was having on the inside of their cooler warehouse. To do this we had to remove the exterior metal sheeting as well as the wet fiberglass batt insulation. To create a new thermal envelope we applied foam-in-place urethane insulation (to replace the batt insulation and create an airtight seal) as well as installed new 4" insulated wall panels to the exterior of the cooler to ensure an air/water tight seal. Click here if you are having trouble viewing the YouTube video.
Insulated Panel Suspended Ceiling - Production Area
Project Details: The scope of this project was to install a USDA food safe insulated panel suspended ceiling above an existing production environment in a 50 year old facility. We overcame a magnitude of challenges including: working around an existing network of pipes and confined working conditions to name a few. This project was a huge success both for our organization as well as our client, as they no longer stress about the condition of their facility come audit season. Click here if you are having trouble viewing the YouTube video.
Blast Freezer - Demolition and New Construction
Project Details: The goal of this project was to remove an old Cam-Lock blast freezer, which had an excessive amount of energy loss and issues with condensation. We dissembled the old Cam-Lock freezer panels and replaced them with Stainless Steel/White insulated freezer panels. We were able to complete this project without the removal of existing electrical conduit and ammonia lines, thus expediting the project schedule and minimizing the cost of the project. To ensure an air/water tight seal, we custom fabricated each of the four corners as well as caulk sealed the interior and exterior panel surfaces. Click here if you are having trouble viewing the YouTube video.
Processing Facility - Clean Room
Project Details: The goal of this project was to expand an existing production line. This project consisted of demolition of a CMU wall, installing column supports and installing a two wall insulated metal panel wall and suspended ceiling to finalize the expansion. Click here if you are having trouble viewing the YouTube video.
Processing Facility - Hanging Partition Wall
Project Details: The purpose of this project was to separate two production lines and to eliminate cross contamination during the sanitation process. This was quite a challenging project....first of all....none of the machines you see in the pictures were removed, there was literally a 4 inch gap to fit a 4 inch panel through. Through a lot of hard work and a little luck we completed this project early and under budget. Click here if you are having trouble viewing the YouTube video.
Processing Facility - Mezzanine Addition
Project Details: This stacked wall addition was designed to expand the processing facility, utilizing space previously used to store boxes and maintenance equipment. With this addition our client was able to increase production and utilize the existing space within their facility. Click here if you are having trouble viewing the YouTube video.
Processing Facility - Custom Awnings
Project Details: This project was designed to eliminate falling contaminants on the product conveyors traveling below the awnings. Since this enhancement, there has been a 100% reduction in contaminants effecting this product line. Click here if you are having trouble viewing the YouTube video.
External Panel Enclosure
Project Details: The purpose of this enclosure was to encase a large piece of equipment for which our client could not fit into their production facility. Our crews successfully completed all concrete, steel and insulated wall and roof panel erection required on this project. We were able to complete this project 1 week ahead of schedule and on budget. Click here if you are having trouble viewing the YouTube video.
Processing Facility - Automation Tunnel
Project Details: Our client was looking to utilize a no longer utilized train dock to enhance their production volume. The solution: a 250 ft long by 8 ft wide panel enclosure that would fully encase an automated conveyor system. This utilization of unused space enhanced our clients manufacturing process and reduced HACCP exposure. We specialize in creative solutions such as this to not only enhance your manufacturing process but reduce risk exposure. Click here if you are having trouble viewing the YouTube video.